πŸ‘‹ About Me

Matthew Dubea headshot

I’m a graduating Mechanical Engineer who thrives at the intersection of analysis, fabrication, and rapid prototyping. My process typically starts with rough hand sketches, moves into CAD/FEA validation, and ends with a welded, tested machine on the track. I enjoy cost‑optimised builds, making clever use of recycled parts, and documenting everything so the next iteration is faster and cheaper. When the lab lights are off, I’m probably playing bass guitar or helping with STEM outreach.

πŸ“Œ 2025 Acadiana 500 Trike – At a Glance

ItemValue / Note
EventAcadiana 500 Tricycle Relay (New Iberia, LA)
ResultπŸ₯‡ 1st place overall β€” swept all five heats with zero penalties
Total weight35β€―lb (15.9β€―kg)
Peak speed (test)14–15β€―mph (β‰ˆ24β€―km/h)
Drive ruleFront-wheel, direct pedal β€” no chain/gears allowed
Frame materialsSalvaged 1020 steel bicycle frame, TIG‑welded 4130 tube rear section
Rear axle4140 steel shaft, heat-treated, running in brass bushings & sealed bearings
FEA peak Οƒvm2.80Γ—108β€―N/mΒ² (under 850β€―N combined load) β†’ FoS β‰ˆβ€―2.2
Static tip angle23Β° (critical lateral stability of ~0.42β€―g)
Budget$120 total β€” recycled parts + sponsor support
SponsorsRaising Cane’s, Metal Shark Boats, UL Lafayette College of Engineering

πŸ› οΈ Design & Build Process

  1. Concept & Constraints: Evaluate race rules (width 20β€―in, seat height 25β€―in, front‑drive only).
  2. Reuse Strategy: Strip a donor bike (frame, fork, bars). Model geometry for compliance and ergonomics.
  3. Rear Assembly: Design a TIG‑welded 4130 tube structure around a 4140 axle with custom bushings.
  4. Analysis: Run FEA on welded joints and axle; verify lateral stability with tip‑angle calculations.
  5. Manufacturing: CNC lathe the bushings and spacers, weld the frame, fabricate the seat post & T‑support.
  6. Testing: Measure lap times, tweak ergonomics for faster transitions, and reinforce high‑stress nodes.
  7. Race Day: No mechanical failures, smooth rider swaps, consistent speed β†’ 1st place victory.

🏁 Race‑Day Moments

Fast Pedal Engineers – team photo
Fast Pedal Engineers β€” post‑race, trophy in hand.
Team holding trophy
1st place overall β€” clean run, zero penalties.

πŸ“¬ Let’s Talk Engineering

Interested in lightweight structures, rapid prototyping, or student competition vehicles? I’m always open to new challenges and collaborations.